Ziska Pharmaceuticals Ltd.

Ziska Pharmaceuticals Ltd. — Pharmaceutical Manufacturing Substation | POWERtrac

Where Medicine Is Made, Power Must Never Fail.

Pharmaceutical manufacturing is built on precision, compliance, and continuity. Every batch of medicine that passes through a production line depends on equipment running at exact parameters — and that equipment depends on power that is clean, stable, and uninterrupted. For Ziska Pharmaceuticals Ltd. in Gazipur, POWERtrac engineered and commissioned a purpose-built pharmaceutical substation that upholds exactly those standards — delivering the electrical certainty that medicine manufacturing demands.

The Unique Demands of a Pharma Substation

Unlike conventional industrial facilities, pharmaceutical plants operate under stringent regulatory frameworks governing not just product quality but the production environment itself. Cleanrooms, filling lines, HVAC systems, refrigeration units for temperature-sensitive compounds, and precision analytical instruments all draw power continuously — and none of them can afford an outage, a voltage spike, or degraded power quality. The substation powering a pharma facility isn't just infrastructure. It is an integral part of the quality management system.

What POWERtrac Delivered

3150 kVA Power Transformer: A high-capacity transformer rated at 3150 kVA forms the core of the substation, converting grid-level high voltage into a clean, stable supply suited to the full range of Ziska Pharmaceuticals' production and utility loads. Sized specifically for the facility's operational requirements, it provides ample capacity for current demand while offering headroom for future expansion of production capacity.

HT Switchgear (VCB): Vacuum Circuit Breaker-based high-tension switchgear at the primary supply point provides fast-acting fault protection and safe isolation capability — the first and most critical layer of defense ensuring that no grid-side fault or disturbance reaches the sensitive pharmaceutical production environment.

LT Switchgear up to 5000A: High-capacity low-tension switchgear panels rated at up to 5000A manage the internal distribution of power across all production zones, utility systems, cleanrooms, laboratories, and support areas within the facility — with precise circuit segregation ensuring critical loads are always protected and prioritized.

Automatic PFI Plant: An automatic Power Factor Improvement plant continuously tracks and corrects the facility's reactive power draw in real time — maintaining an optimal power factor across all operational shifts, reducing energy costs, and ensuring full compliance with utility power quality requirements. In a pharmaceutical environment where equipment runs continuously and loads rarely switch off, automated PFI correction is not a luxury — it is an operational necessity.

Complete Commissioning: The full system was commissioned to the highest standards of accuracy and safety — with each protective relay, metering point, and distribution circuit verified before handover, ensuring the substation was ready to support compliant, uninterrupted pharmaceutical production from day one.

The Result

A fully commissioned, compliance-ready pharmaceutical manufacturing substation that gives Ziska Pharmaceuticals Ltd. in Gazipur the power infrastructure their operations require. Clean, stable, and continuously available electricity flows to every corner of the production facility — supporting medicine manufacturing that meets the quality standards patients and regulators expect.

Because when the product is medicine, the power infrastructure behind it must be held to the same standard as the product itself.